EPS Construction Solutions

Void Filling

Massive EPS blocks fill voids with almost no weight — stable volume where soil would overload the structure below.

Void Filling
The Solution

One System, Built to Work Together.

Some voids should never be filled with soil: over structures, behind walls, above services. Compacted fill weighs two tonnes per cubic metre — EPS geofoam does the same job at around one percent of that.

InsuBlock EPS blocks stack into engineered fills that load the ground almost nothing, install without compaction plant, and stay dimensionally stable for the life of the works.

Where It's Used
  • Voids over basements and podium decks
  • Backfill behind retaining structures
  • Bridging over buried services
  • Level corrections on weak ground
  • Theatre, stadium and stepped floors
Video

See the System in Action.

System Build-Up

Layer by Layer.

  1. 01

    Formation Preparation

    The base is trimmed, cleared and levelled to receive the blocks.

  2. 02

    Bedding Layer

    A thin sand or gravel blinding gives the first course uniform support.

  3. 03

    EPS Block Fill

    InsuBlock geofoam placed in staggered courses to the design profile.

  4. 04

    Separation Layer

    A membrane or fleece separates the blocks from the works above.

  5. 05

    Slab / Capping

    The structural slab or capping layer completes the filled zone.

Key Benefits
01

1% the Weight of Soil

EPS fill takes the load question off the table for structures and weak ground below.

02

No Compaction Needed

Blocks place by hand and stack immediately — no plant, no layers, no waiting.

03

Dimensionally Stable

Engineered fills hold their level without settlement for the design life.

04

Cut to Any Profile

Blocks hot-wire cut to ramps, steps and curves straight from the drawings.

Void Filling — system build-up diagram

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