EPS Construction Solutions

Pontoons & Buoys

EPS flotation cores for docks, platforms and marine buoys — permanent buoyancy that cannot sink.

Pontoons & Buoys
The Solution

One System, Built to Work Together.

A closed-cell EPS core floats even damaged — puncture it and it keeps floating, unlike any air-filled chamber. That makes EPS the flotation heart of docks, work platforms, cages and buoys worldwide.

Insutech blocks and molded floats supply the buoyancy; encapsulation and framing turn them into marina fingers, aquaculture cages and navigation marks that live their lives in the water.

Where It's Used
  • Marina docks and fingers
  • Floating work platforms
  • Aquaculture cages and walkways
  • Navigation and mooring buoys
  • Floating solar and intake structures
Video

See the System in Action.

System Build-Up

Layer by Layer.

  1. 01

    EPS Flotation Core

    The buoyancy itself — closed-cell EPS sized to the load and freeboard.

  2. 02

    Encapsulation

    A polymer or concrete shell armours the core against water and wear.

  3. 03

    Structural Frame

    Galvanised or aluminium framing ties floats into modules.

  4. 04

    Decking

    Timber or composite decking makes the working surface.

  5. 05

    Mooring & Hardware

    Anchors, piles and cleats hold the system on station.

Key Benefits
01

Unsinkable by Nature

Closed-cell EPS keeps floating even punctured — buoyancy without a hollow to flood.

02

Made for the Water

Minimal absorption keeps freeboard constant season after season.

03

Light to Build and Tow

Modules assemble onshore and move to station without heavy lift.

04

Sized to the Job

Density and volume tuned to deck loads, from kayak docks to work barges.

Pontoons & Buoys — system build-up diagram

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