Manufacturing

Insulated Metal Panels

High-performance insulated metal panels (IMP) with expanded polystyrene (EPS) core — combining structural steel or aluminium facings with premium EPS insulation for industrial buildings, cold stores, and controlled-environment construction.

Insulated Metal PanelEPS CoreIndustrial ConstructionCold Room PanelsStructural InsulationCustom Dimensions
ApplicationIndustrial Buildings, Cold Stores, Food Processing
Insulated Metal Panels
Product Overview

Engineered for the job it protects.

Insutech's Insulated Metal Panels combine precision-formed steel or aluminium external facings with a high-performance expanded polystyrene (EPS) insulation core to produce structural panels used in industrial buildings, cold storage facilities, food processing plants, clean rooms, and commercial construction. The composite metal-EPS structure delivers both the structural performance of metal cladding and the outstanding thermal efficiency of EPS insulation in a single, rapid-installation panel system.

IMP construction with EPS cores is the method of choice for commercial cold stores, food factories, pharmaceutical facilities, and agricultural buildings requiring controlled internal environments. The panels provide a hygienic, continuous internal surface, air-tight insulation joints, and the structural rigidity to span standard industrial building frames — all in a lightweight panel format that dramatically accelerates construction programmes.

Key Features
  • High-performance EPS insulation core providing U-values from 0.50 to below 0.15 W/m²K
  • Steel or aluminium facings in standard and custom profiles for wall and roof applications
  • Air-tight tongue-and-groove or rebated jointing system prevents thermal bridging
  • Hygienic smooth internal facing surfaces for food and pharmaceutical environments
  • Lightweight relative to concrete and masonry — reduces structural frame requirements
  • Rapid installation reduces construction programme time and on-site labour costs
  • Available in standard widths with custom lengths for any building geometry
  • Fire-rated and food-grade grades available for regulated environments
Product Details
Core MaterialExpanded Polystyrene (EPS)
Facing MaterialSteel or Aluminium (customer specified)
ApplicationIndustrial Buildings, Cold Stores, Food Processing
Core Thickness60 mm – 200+ mm
U-Value Range< 0.15 – 0.50 W/m²K (thickness dependent)
Panel WidthStandard & Custom
Fire RatingAvailable on request
Lead TimeOn Request
Key Features & Benefits
01

Outstanding Thermal Performance

The EPS core of Insutech insulated metal panels delivers U-values well below the levels achievable with traditional construction methods — meeting the most demanding cold storage, clean room, and energy-efficiency building standards.

02

Structural Composite Construction

Metal-EPS-metal composite construction creates a structural panel with excellent rigidity, spanning capability, and load-bearing performance — reducing the structural frame complexity required for industrial building construction.

03

Air-Tight Thermal Bridge-Free Joints

Precision-formed tongue-and-groove or rebated panel joints create air-tight thermal envelope connections that eliminate thermal bridging, condensation risk, and air infiltration at panel interfaces.

04

Hygienic Internal Surfaces

Smooth, continuous metal internal facing surfaces are hygienic, easy to clean, and resistant to impact damage — meeting the standards required for food processing, pharmaceutical, and clean room applications.

05

Rapid Construction Programme

Lightweight IMP panels are quick to transport, handle, and install — dramatically reducing construction programmes compared to traditional insulated masonry or site-applied insulation systems.

06

Design Flexibility

Panel thickness, facing profile, colour, width, length, and facing material can all be specified to meet the architectural, structural, thermal, and operational requirements of any project.

Technical Data

Technical Specifications

SpecificationStandard Value / RangeNotes
Core MaterialExpanded Polystyrene (EPS)High-density, closed-cell EPS
EPS Density25 – 45 kg/m³Specified per structural and thermal requirements
Core Thermal Conductivity0.033 – 0.038 W/m·KConsistent across full panel area
Core Thickness60 – 200+ mm (customizable)Specified per U-value requirement
Water Absorption (EPS Core)< 1% by volumeMaintains thermal performance over time
Compressive Strength (Core)150 – 300 kPaSuitable for roof and floor panels
Panel WidthStandard or customSpecified per building design
Operating Temperature−40°C to +80°C (core)Full industrial range
MOQOn requestContact us for volume pricing

*Insutech reserves the right to modify product specifications, descriptions, and technical information at any time without prior notice.

Applications
01

Cold Storage & Freezer Warehouses

Wall and roof panels for commercial and industrial cold stores requiring high-performance thermal insulation

02

Food Processing Facilities

Hygienic IMP systems for meat processing, dairy, bakery, and general food manufacturing environments

03

Pharmaceutical & Clean Room Facilities

Controlled-environment panel systems for pharmaceutical manufacturing and clean room construction

04

Agricultural Buildings

Insulated storage and livestock buildings where temperature control and condensation prevention are required

05

Industrial & Commercial Buildings

Energy-efficient insulated cladding systems for warehouses, factories, and commercial buildings

Custom-Made Solutions

All of Insutech's EPS foam products — including Insulated Metal Panels — can be fully customized to fit any product, size, or application. We manufacture EPS in all densities and dimensions you might require.

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