Lightweight Fill

lightweight fill

INSUTECH EPS foam is a lightweight fill material used in construction projects where traditional soil, sand, or stone fill materials are unsuitable due to adverse site conditions. These conditions may include soft or loose soil incapable of supporting required loads or restrictions on heavy loads above concrete slabs.  EPS is way lighter than conventional fill materials -approximately 1 to 80 times less.

The utilization of EPS blocks yields significant benefits by reducing vertical loads and minimizing future settlement.

Since EPS blocks can be set in place by hand, heavy machines are not required which can reduce project costs.

in addition, this reduction in load means a decrease in the concrete cost, thereby lowering project costs.

INSUTECH provides pre-formed EPS blocks tailored to specific project requirements, typically in standard sizes and shapes. In cases where on-site adjustments are necessary, tools such as portable hot wire cutters or standard chain saws can be provided.

With its high compression strength, INSUTECH EPS can bear a wide range of design loads. Common applications include supporting bridge abutments, constructing retaining walls, and general fill where lateral loads, site conditions, or project timelines necessitate alternatives to conventional fill materials. Additionally, EPS is utilized around underground pipes and culverts to reduce both lateral and vertical loads.

INSUTECH EPS blocks boast excellent workability and durability, making it a preferred filling material in modern bridge construction. This not only saves substantial amounts of concrete but also contributes to cost reduction. Moreover, INSUTECH EPS Foam surpasses the technical specifications outlined by American standards.

Usage of INSUTECH Voids (lightweight fill):

  • General void filling.
  • Bridge void fills.
  • Precast filling.

Benefits of lightweight fill:

  • Cost-effective.
  • Good physical and mechanical properties.
  • Environmentally friendly.
  • Enhances construction efficiency, thus reducing project costs.